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Brass vs Stainless: Marking HDPE Boxes That Last
Daniel is engraving 15-centimeter letters into HDPE storage boxes for an outdoor inventory system, and he wants to know whether brass or stainless steel stencils make more sense with a Dremel and standard carbide cutters. The answer turns out to be a systems question: HDPE melts instead of cutting if you dwell too long, plastic stencils get destroyed by overruns, and the stencil material you choose cascades into your bit choice, your heat management, and the quality of every mark that follows. Along the way: why oil-based paint markers on HDPE only work because of the groove, why interlocking…
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